Apparel Manufacturing Education and Training Seminars

Introduction to Apparel Manufacturing

April 21-25 and September 22-26, 2008

Tuition:
$1295 ($945 [TC]² members)

Get up-to-speed quickly on the entire apparel manufacturing process. This is your opportunity to participate in one of our signature courses. It provides a great overview of the manufacturing process, its techniques, its systems, and its business strategies. Guaranteed to energize, motivate, and educate, this is one class you won't want to miss.

SEMINAR HIGHLIGHTS:

• Learn textile fundamentals to help build a foundation for successful apparel   manufacturing
• Improve your understanding of the integral components of apparel   manufacturing and its support systems
• Receive an overview of the various technologies utilized in the apparel   industry
• Increase your awareness of the key apparel terms and concepts
• Understand the various apparel manufacturing systems and business   strategies

TOPICS INCLUDED:

• The Textile Game
• Textile Fundamentals
• Fabric Characteristics and Selection
• Pattern and Marker Development
• Material Utilization
• Fabric Formation/Fabric Design
• Spread/Cut Theory and Exercise
• Seams and Stitches
• Sewing – Preparation and Hands-On
• Ergonomics and Engineering Issues
• Six Sigma – Quality Concepts for Sewn Products
• Manufacturing Systems
• Simulation
• Traditional Labor Cost Structure
• Activity-Based Costing

Program designed for Customer/Vendor Partnership Teams, Quality Assurance Specialists, Engineering Trainees, Management Trainees, Retail Managers, and Production Planners.

Grading For Fit

3 Day Seminar - March 4-6 and October 7-9, 2008

Tuition: $795 ($495 [TC]² members)

Proper grading ensures good fit of a manufactured garment.  Learn basic principles of grading.  Hands-on projects include deriving grade rules and manual grading of three basic garments.

Seminar Highlights:

• Analyze patterns to determine where grading is needed
• Derive grade rules from specifications and measurements
• Calculate grade rules
• Apply grade rules
• Emphasize grading to meet specifications and production requirements

Attendees should understand patternmaking, general grading principles and basic CAD functions. Program is designed for Patternmakers, Marker Makers, Specification and Costing Engineers, and Graders.

Pattern Development

3 Day Seminar - February 5-7 and September 9-11, 2008

Tuition: : $795 ($495 [TC]² members)

Learn introductory principles of fit, pattern development, and marker making. Hands-on activities include flat pattern manipulations and drafting.

Seminar Highlights:

• Learn basic pattern terminology
• Review patternmaking principles related to customer fit
• Learn and apply two flat pattern techniques
• Use slopers to make first patterns
• Draft pants from body measurements
• Apply grade rules to pattern pieces of a basic garment
• Discuss utilization of production requirements to appropriately engineer patterns
• Study effects of pattern development on grading, marker making, cutting, sewing,   and the final garment.

Program is designed for beginning Pattern Makers, Specifications and Costing Engineers, Spreaders and Cutters, Sewing Supervisors, and Merchandisers.

Pattern, Grading and Marker Development

3 Day Seminar - June 3-5, 2008

Tuition: : $795 ($495 [TC]² members)

Would you enjoy taking a crash course in apparel patternmaking, grading, and marker making topics? This seminar is a condensed version of our popular Pattern Development and Grading for Fit 3 day seminars.

Seminar Highlights:

• Review terminology and patternmaking principles related to fit
• Learn two flat pattern techniques
• Utilize slopers to make first patterns
• Draft women's pants sloper from body measurements
• Draft pants from body measurements
• Derive, calculate, and apply grade rules from specifications and measurements for   1 top and 1 bottom garment
• Discuss requirements for and effects on production and the final garment

Attendees should understand fabric characteristics and basic garment sewn construction processes.  This seminar is designed for Small Business Owners/Entrepreneurs, Sewing Supervisors, and Merchandisers.

Quality and Systems Improvement for Sewn Products:
Six Sigma for the Sewing Industry

TBD

Tuition: : $295 ($195 [TC]² members)

For decades the sewn products industry has accepted high levels of product defects as “Industry Acceptable”. The costs associated with this attitude have negatively affected profitability. This seminar will highlight process improvement techniques that will lead your company toward world-class status. This seminar will help management focus limited resources toward maximum impact on quality and the bottom line.

SEMINAR HIGHLIGHTS:

• The tools of Six Sigma and their practical use in the industry
• A review of ISO certifications and a discussion of their improvement impact
• Analysis of the factors critical to apparel buyers and how to improve those for   positive recognition
• Expanding Process Improvement beyond Quality and into Profitability

Developing Digitally Printed Products

TBD

Tuition: $195*

Learn how to turn your artwork into digitally printed sewn products. This one-day workshop is intended to provide hands-on experience. Attendees will learn about the preparation of design files for printing and will have the opportunity to gain practical experience with the printing and finishing process. The following topics will be discussed:

•  The technology and benefits of the digital print process
•  The technical requirements for creating printable files including file type, image quality and resolution.
•  The preparation of design files for product templates and engineered prints
•  A brief overview of strategies for managing color from file preparation through the printing process
•  A discussion of the differences between file preparation for digital print production vs. screen printing

Attendees will participate in the preparation of example files for printing and will experience the digital print process utilized by The InkDrop Boutique printing service. Students will have the opportunity to take away a prints created during the program. Register two weeks prior to workshop date and receive a custom printed tote bag as part of your seminar registration.

* All attendees will receive a rebate coupon for InkDrop Boutique Digital Printing Services valued at up to $50.00.

3D Scanning Application - Is This What You Really Look Like?

June 17, 2008

Tuition: : $295 ($195 [TC]² members)

3D representations of the human body have progressed from the gaming world to a useful tool in the retail marketplace.  In addition to creating a realistic Avatar for the computer enthusiast, an accurate body scan can be used by the end consumer as well as the apparel design and merchandising professional. With the appropriate retail software, consumers will be able to see how the clothing would look on their actual body.  Repeated scans could show their progression in body shaping.  Brand owners can utilize collected survey data to create a specific fit and appropriate sizing for their target market.

Attend this seminar to understand the multitude of uses for the computer generated model as well as delving into the proven data from [TC]²’s state-of-the-art hardware and software.

This one day seminar on 3D body scanning technologies for Apparel Product Development and Sizing Research will be held on June 17, 2008.  The day will end with a discussion and examples of creating models and avatars to be used in convincing simulations and possible web-based applications.

Sign up now — the hands-on nature of this seminar limits the number of participants. Computers will be provided for each student to maximize learning opportunities.

SEMINAR HIGHLIGHTS:
•  [TC]² will share its learnings and methodologies for conducting sizing surveys using 3D body scanning technology,    survey data analysis for apparel applications, and  technologies for 3D product development.
•  A session on [TC]²’s automatic shape and measurement extraction software for 3D body scans. 

Ergonomics - Overview (1 day seminar)
The Law, the Intent, and the Handbook

TBD

Tuition: $295 ($195 [TC]² members)

This seminar is designed to help companies promote safe and healthful working conditions in their facilities. This seminar will cover the basics of ergonomics and recognition of risk factors as well as the components of an ergonomics program. Participants will receive a copy of the AAFA-OSHA Alliance Ergonomics Manual. This handbook was created by an AAFA committee in which [TC]² had a principal role.

Seminar highlights

•  Learn to identify ergonomic risk factors
•  Understand the components and procedures to implement an ergonomics program

Who should attend

•  Human resource personnel
•  Educators
•  Managers
•  Engineers
•  Healthcare providers

Those who require a basic understanding but will not be responsible for conducting ergonomics analyses.

Ergonomics - Create a Program (2 day seminar)

TBD

Tuition: $545 ($345 [TC]² members)

Members of the team charged with evaluating company conditions or implementing an ergonomics program should attend this seminar. It is information-packed and designed to provide you with tools, tips, and techniques for reducing ergonomic risks. Hands-on exercises are used to explain the risks. Examples of effective programs will be presented as patterns for an individualized program. Participants will receive a copy of the AAFA-OSHA Alliance Ergonomics Manual. This handbook was created by an AAFA committee in which [TC]² had a principal role.

Seminar Highlights:

•  Learn to identify ergonomic hazards
•  Recognize risk factors which increase the probability of musculoskeletal disorders
•  Develop skills to determine the extent of exposure to those risks
•  Develop skills for analyzing operations and office environments
•  Discuss methods and workstation features that reduce risk factors

Who Should Attend:

•  Ergonomic team members
•  Health and safety personnel
•  Supervisors

Ensuring Quality Products by Integrating Sewability Factors and Quality Analysis Techniques - 2 day seminar

May 21-22 and November 5-6, 2008

Tuition: $545 ($345 [TC]² members)

The desired end results of garment manufacturing are acceptable appearance and durability.  Many facets of each of these aspects are directly related to the combination of appropriate fabric pieces cut from correctly designed patterns, finally assembled to specification using the correct seams and stitches.  The techniques used to identify and correct problems throughout the process are of equal importance.

This seminar focuses on two distinct areas.  The first is the selection of the proper inputs and machinery required to assemble a quality finished garment. Inputs include materials, trim, and correctly graded patterns.  Manufacturing considerations include equipment determined by selected stitch types, attachments and adjustments, and proper operator training.

The second emphasis is on identifying problems as they occur and using investigation/analysis techniques, such as: sounding the alarm when a problem occurs,  investigating the root cause, and implementing corrective measures.

Who should attend?  Technical Designers, Buyers, Quality Managers, Sewing Managers, Engineers. 

Full Package Service and the Importance of Cycle Time

TBD

Tuition: $395 ($195 [TC]² members)

Today’s retailers are selecting full package suppliers based on a value proposition that includes both price and cycle time. During this two-day session, we will identify the components of total cycle time for producing professional quality garment samples, as well as, the traditional cycle time for delivering finished product. Both of these processes are critical to prospering in a full package environment.

We will also discuss short cycle manufacturing’s important role in a full package environment. Lean manufacturing systems reduce work-in-process, increase quality, and shorten lead times. You'll find out how to achieve these benefits as well as understand the commitment required at all levels of the organization. If your customer is requiring faster service time and responsiveness, this seminar is a must.

SEMINAR HIGHLIGHTS:

• Full Package Programs – Understanding the Challenges
• Identifying the components of Full Package Cycle Time
• Address the importance of Cycle Time for both samples and production
• Short Cycle Manufacturing – An Enabler for Full Package
• Explore manufacturing’s role in a Full Package offering
• Participate in [TC]²’s Penville Plant exercise to gain an understanding of the various approaches to attaining short cycle   production

Seams and Stitches - The Technical Details (1 day)

August 6 and October 15, 2008

Tuition: $295 ($195 [TC]² members)

Master the basics of seam and stitch formation during this one-day program. The program covers both the appearance and performance aspects of seams and stitches and reveals how to achieve the necessary quality. Make sure customers’ expectations are met by using standard terminology to communicate. Also, learn how to meet performance criteria by matching stitch and fabric compatibility. Don’t miss this opportunity to increase your skills and your knowledge of seam and stitch formation.

SEMINAR HIGHLIGHTS:

• Learn how to analyze and apply Federal Seam and Stitch Standards
• Gain an understanding of basic needle and thread construction
• Understand the differences between the shapes of needle points and their effects on fabric
• Learn the physical properties of thread and their applications

Who Should Attend? Program designed for Managers, Supervisors, Engineers, Mechanics, and Management Support Personnel.

Fast Fashion vs. Speed to Market (1 day)

February 27 and June 12, 2008

Tuition: $295 ($195 [TC]² members)

Fashion philosophy, creativity, and design quality together with rapid response to market demands has resulted in fast international expansion for companies like Zara, American Apparel and Chico’s. For example, the first Zara shop opened its doors in 1975 in La Coruña (Spain). Over 2,000 stores can now be found in important shopping districts of more than 400 cities in Europe, the Americas, Asia and Africa.

SEMINAR HIGHLIGHTS:
•  Gaining insight into Zara, American Apparel, Chico’s and other companies’ ultra-fast supply chain cycle
•  Learning how these organizations achieve less inefficiencies in its processes - from design to delivery; minimizing    stock-outs; inventories and forced markdowns
•  Identifying key strategic actions to transform clothing consumers' habits
•  Understanding the new challenges facing Zara and other clothing retailers
•  Hearing about the differences between managing fast fashion versus speed to market initiatives in the US

Lean Manufacturing

July 9-10, 2008

Tuition: $545 ($345 [TC]² members)

Modular manufacturing systems reduce work-in-process, increase quality, and shorten lead times. You'll find out how to achieve these benefits as well as understand the commitment modular requires at all levels of the organization. If you're thinking about transitioning to modular, this seminar is a must.

SEMINAR HIGHLIGHTS:

• Explore what it takes to create a modular manufacturing environment
• Understand the engineering issues associated with modular manufacturing
• Learn how to staff and configure a modular line for your product
• Examine different organizational support functions such as computer simulation and alternative pay systems
• Develop employee involvement and continuous improvement skills

Program designed for Chief Executive Officers, Chief Financial Officers, Engineering Managers, Quality Control Managers, Plant Managers, Manufacturing Managers, Line Supervisors, Sewing Operators, and Human Resource Personnel.

Calculating Time Standards without Time Studies - 3 day seminar

August 19-21, 2008

Tuition: $795 ($495 [TC]² members)

Learn to use proven sewing performance data to accurately determine the time required to perform sewing operations.
Inaccurate estimation of direct labor costs can result in the loss of profit potential or even the failure of a company. In this seminar, you will utilize the predetermined time system of work measurement developed by the late D.J. Stohlman, P.E. An understanding of the proper use of standard data combined with Mr. Stohlman's text "Sewing Performance and Methods Analysis", will allow you to set piece rates for your own facility or estimate those of your supplier. SPD is an MTM-based (Methods Time Measurement) system that does not require expensive computer software.

SEMINAR HIGHLIGHTS:
• Determine the time required to complete sewing, handling, and machine controlled functions
• Learn to build piece rates on a variety of operations
• Analyze a video taped operation from your own facility
• Receive the text "Sewing Performance and Methods Analysis"
• Develop the skill to implement your own standard data system

WHO SHOULD ATTEND?  Program designed for Engineers, Costing Clerks, Buying Agents, Technical Designers, Trainers, Line Supervisors, Sewing Operators, and Plant Managers.

Supply Chain Management (1 day)

May 7, 2008

Tuition: $295 ($195 [TC]² members)

In today's environment of demanding and discerning consumers, the process of delivering products through the soft goods supply chain can be improved and the time shortened with new analysis tools and techniques. In this seminar, the attendees will have the opportunity to see the dramatic results achieved through case studies and collaborative supply chain models.

SEMINAR HIGHLIGHTS:

• Defining supply chain management
• Lessons learned from sourcing studies and the Textile Game
• Logistics and supply chain issues
• A collaborative supply chain framework or architecture
• Fast Fashion versus speed to market
• Approach to analyzing supply chains
• Value chain mapping exercise

This class is intended for executives, managers and planners involved in planning, forecasting, logistics and supply chain functions who need to understand the emerging concepts and techniques necessary to deal with today's complex supply chains.  At the conclusion, the attendees should have an understanding of an approach  to supply chain analysis and be able to recommend improvements and quantify benefits.

Accurate Costing to Build a Profitable Supply Chain - 1 day seminar

May 1, 2008

Tuition: $295 ($195 [TC]² members)

Attend this seminar to get the best price on an apparel product. Whether buying or selling you will be able to make better informed decisions. The cost of a sewn product drives decisions at both the Manufacturing and Retail end of the supply chain. The common understanding derived from this seminar should help create contracts and partnerships that are beneficial, in the short and long term, to all parties involved.

This seminar will allow the buying agent to better understand the activities and the costs that the manufacturer must cover with the price quoted. These factorswill vary significantly from simple contract sewing to full-package production. (Activities assumed by the manufacturer should be off-set by reductions at the intermediate stages.) This manufactured cost plus the associated “landed costs” will provide the basis for educated decision making about the true cost of sourcing a product.

After attending this class, the manufacturer will be able to more accurately calculate the actual cost of making a product for a particular customer. Such knowledge will allow the company to submit a realistic bid that supports an acceptable profit margin plus long term viability. Analysis of subsequent profit and loss statements will allow determination of the most profitable items and markets in which the manufacturer has a competitive edge. This advantage may be due to equipment, acquired repetitive skills, or proximity to market and should be capitalized upon.

SEMINAR HIGHLIGHTS:
•  The Labor required to produce a product. This topic will include both the standard labor PLUS the extra or “excess”    costs incurred by the Direct Labor workforce.
•  The Overhead factors that must be covered. The analysis of these expenses will be separated into activities required to    directly support manufacturing as well as those required at the corporate level.
•  The Additional Product Costs incurred between manufacture and delivery of the product:  An accurate tally of expenses    can significantly increase the total cost of the product.
•  Computer programs to assist in various stages of the costing process will be demonstrated.

Attending this seminar will put the common into common-ground that allows retailers and manufacturers to form mutually profitable partnerships to better support the supply chain.

Lean Strategies for Product Development - 2 day seminar

TBD

Tuition: $545 ($345 [TC]² members)

Implementing lean strategies in your product development process can result in:

•  Shorter Development Cycles
•  Lower Sampling Costs
•  Improved Quality
•  Less rework

SEMINAR HIGHLIGHTS:

- Learn basic lean principles, terminology and concepts
- Build a value stream map for your product development process
- Learn the importance of concurrent development and building effective cross – functional teams
- Identify “integrating events” within your PD process
- Identify Product Streams within the PD process

LECTURES AND EXERCISES INCLUDE:

1. Why Lean Product Development? — Creating value, while eliminating waste
2. Where are we now?  — Mapping your point of reference
3. Where are we going?  — Map your process goal

   - Tracking Information Flow – learn the difference between the flow of materials, information and knowledge
   - Align your PD process by Value Stream
   - Implementation Kaizans

WHO SHOULD ATTEND?
Product Development executives and managers; Change agents – Designers, Technical Designers, Product Managers; Participants in special Product Development projects; and anyone who wants to reduce their company’s product development cycle time

Technical Design and Pattern Development with Telestia - (3 1/2 day seminar)

TBD

Tuition: $1,000 ($800 [TC]² members)

Technical Design Overview beginning at 12:30 - Day 1

Drafting From Spec – Day 2

Childrenswear Block and Style Development w/ Telestia - Day 3

Womenswear Block and Style Development w/ Telestia – Day4

What is the Telestia method?

Telestia has developed a simplified, hands-on method of pattern construction using a design template.  Developed by the founders of SITAM-AB School of Fashion Design and Applied Arts in Thessaloniki, Greece, Telestia has consolidated decades of experience from apparel industry groups and technical specialists across Europe into a unique educational approach that clarifies theory and simplifies practical processes.

Seminar Highlights:
• Learn best practices for Technical Design Specification and Size Standard Development.
• Learn techniques for drafting from spec to create an in-scale, technical sketch.
• Learn pattern making in a simple and accurate manner for perfectly fitting pattern blocks.
• Learn how to use the AB Pattern Construction template and approach to making accurate patterns on any size and   combination of measurements in a very short time
• Learn how to take accurate measurements and understand their relation to good fit.

Learn how to construct a simple block (without a dart), and style blocks for childrenswear and womenswear garments.

Suitable for companies:
- troubled by the lack of thorough skills in Apparel Product Development,
- looking for a solution on quick and effective technical apparel staff training
- looking to improve personnel’s understanding of technical specification and communication of sizing and fit
- searching for a breakthrough in the challenges of the global technical development of apparel

Who should attend?
Educators, Designers, Pattern Makers, Technical Designers, Technical Managers, and Product Development Managers

3 ½ Day Seminar

Tuition: $1,000 ($800 [TC]² members)
Tuition Includes the “Simplified Method Pattern Construction” manual and the AB Patented Template.